Air Compressors in the Ceramic Industry

J Ll Leach supplies and installs Atlas Copco air compressors from our Stoke, Birmingham and Shrewsbury branches, keeping kilns hot and downtime cold.

If you operate a business in the ceramic industry, we can supply and install new, technologically advanced air compressors that could shave a significant sum off your operating costs. 

With one of the latest compressors, you can extend the lifespan of your tools and equipment, reduce your energy usage, and perform many tasks efficiently or even automatically. Just as importantly, you can achieve a flawless finish on your final products.

For over eight decades, J Ll Leach has worked closely with businesses across the supply chain in the ceramics industry. 

Thanks to our commitment to putting customer needs first, we have remained a leading UK supplier of industrial compressed air systems and equipment. You can trust us for honest advice, premium products that last, and high-value prices.

We understand that every business in the ceramic industry has unique compressed air system needs. With such a wide range of solutions, we are bound to have the perfect compressor to help you operate your business smoothly. If you need custom solutions or advice based on your unique needs, do not hesitate to contact us for a no-obligation chat.

Applications of Air Compressors in Ceramic Manufacturing

We can help you choose the most suitable compressor based on your intended use, ensuring optimum efficiency and longevity. Some of the most common uses of air compressors in ceramics include:

Pneumatic Conveying of Raw Materials

We stock compressors that can efficiently transport materials such as felspar and silica through pipelines to maximise workplace safety and productivity.

Pressing and Forming

Our compressors can maintain consistent pressure levels during moulding and extrusion processes and power pneumatic presses.

Spray Drying and Atomisation

Using the latest air compressors, you can reduce wear and tear on spray dryers and ensure an even distribution of particles.

Kiln Combustion and Air Control

Compressors ensure efficiency when supplying air to burners in high-temperature kilns. Automated systems can maintain precise firing conditions by regulating airflow and oxygen levels.

Material Handling and Automation

We have suitable industrial compressors for powering conveyors and robotic arms. They can also power vacuum lifting systems that virtually eliminate the risk of damage to the ceramic.

Waste Management and Recycling

Air compressors keep pneumatic waste collection systems running without hiccups, perfect for handling scraps and dust. They can also assist in water filtration and sludge removal systems.

Types of Air Compressors Suitable for the Ceramic Industry

Whether you need a compressor to work around the clock or a small unit ideal for powering tools on the go, we have the right solution. Some of the most popular compressor types include:

Reciprocating Air Compressors

Otherwise known as piston compressors, reciprocating systems are suitable for tasks such as mould cleaning and powering pneumatic tools in small-scale operations. While among the most cost-effective compressors to initially purchase, they often cost more to maintain than alternative options.

Rotary Screw Air Compressors

For higher-demand applications that require air compressors to run continuously, you should look into our range of rotary screw compressors. Available in oil-free and lubricated models, these systems provide a steady airflow while maintaining high energy efficiency, making them ideal for spray drying, pneumatic conveying and automation.

Oil-Free Air Compressors

In addition to the rotary screw solutions, we can also supply oil-free scroll compressors that are essential for applications that require contaminant-free air. Our compressors help you ensure consistency with your product quality and meet strict industry standards. They are ideal for tasks ranging from glazing to spray drying.

Centrifugal Compressors

If you operate a large-scale ceramic plant with equipment such as material conveyors and kiln combustion systems, you might benefit from investing in a new centrifugal compressor. While the initial investment is higher than alternative compressor types, centrifugal compressors benefit from low maintenance needs.

Portable Compressors

If you need something a little more mobile, browse our selection of portable air compressors. These are useful for on-demand tasks like cleaning workstations and moulds. Our selection includes diesel, petrol, and electric models.

Benefits of Investing in a New Air Compressor

Just some of the benefits of upgrading to one of the latest compressors include:

  • Increased Energy Efficiency: modern compressors use less power while delivering the same or higher output than their predecessors. Moreover, modern features like variable speed drive can reduce energy consumption and bills.
  • Improve Product Quality and Consistency: a new compressor can improve the consistency of your end products and maintain uniform pressures, airflows, and temperatures in various applications.
  • Reduced Downtime and Maintenance Costs: while buying a new compressor may require an initial investment, the reduced downtime and maintenance, along with energy savings, could ensure it pays for itself in no time.
  • Enhanced Workplace Environment: more reliable equipment and reduced noise levels make for a less stressful and more productive workplace.
  • Smart Technology and Automation: features such as remote monitoring and AI-driven controls allow you to automate a variety of tasks while overseeing and managing them on the go.
  • Compliance with Industry Standards: our latest range of compressors meet or surpass the latest safety and environmental regulations, helping you remain compliant with requirements such as ISO certifications.

Invest in Your Business’s Future with a Modern Air Compressor

The latest range of advanced air compressors can save you a small fortune in energy costs and maintenance fees and reduce downtime. They can also automate various tasks, giving you more time to focus on what you do best while maximising workplace efficiency and productivity.

Since 1936, J LI Leach has been a trusted supplier of compressed air solutions for all applications in the ceramic industry and countless others. Look no further than us for trusted advice, premium solutions, high-value prices, and lasting guarantees. Call one of our compressed air experts today to find out how we can tailor a solution for you.