Atlas Copco Nitrogen Generators

Atlas Copco Nitrogen Generators supplied and installed by Jll Leach. Why use bottled gas when you can generate your own nitrogen on site?

Nitrogen Generators

Supply and install of Atlas Copco Nitrogen Generation systems with either Membrane or Pressure Swing Adsorption technology. Covering the whole of the UK from our Stoke-on-Trent, Birmingham and Shrewsbury depots. Using compressed air, you can produce your own nitrogen on site, from 1 to 5000 Nm3/h and 95 to 99.999% purity.

Atlas Copco Nitrogen Generators

Enhance your industrial capabilities by investing in a technologically advanced nitrogen generator from Atlas Copco, one of the world’s leading manufacturers of compressed air systems and associated technologies.

By producing your pure nitrogen in-house with a purpose-built system tailored to your needs, you can secure a constant source of nitrogen without having to rely on industrial gas suppliers. This ability could shave a significant sum off your running costs in the long run while virtually eliminating the risk of downtime.

Do you already have a nitrogen generator? Our latest range of Atlas Copco generators uses the latest membrane technology to significantly reduce energy consumption. These advanced generators not only achieve nitrogen purity levels of up to 99% but also effectively dry your compressed air, protecting your valuable tools and equipment from corrosion in the process.

J Ll Leach has been designing, supplying, and installing compressed air systems and nitrogen generators for businesses in the UK since 1936. So, you can count on us for honest advice.

Give us a call if you need personalised recommendations based on your unique business needs. Below, we tell you everything you need to know about our Atlas Copco nitrogen generators.

Understanding Nitrogen Generators

Nitrogen generators use either membrane or pressure swing adsorption technology to separate nitrogen in compressed air from oxygen and water vapour. However, Atlas Copco’s latest NM range of membrane compressors represents the epitome of nitrogen generation for most businesses in the UK.

Working in conjunction with an air compressor, nitrogen generators contain a special membrane comprised of tiny hollow fibres that can separate different gases in compressed air. This membrane only allows certain gases to pass through its fibres – a process called permeation.

Water vapour and oxygen permeate quickly and then escape to a safe area through the vents in your compressed air system. The remaining nitrogen collects at the end of the fibres in the membrane, almost completely dry and pure, ready for use.

Most Common Applications for Nitrogen Generation

Nitrogen is an inert gas and, therefore, does not react as easily as gases like oxygen and water vapour with other chemicals and substances. As pure nitrogen is usually safe to work with, it is essential in applications where chemical reactions could pose a threat, like in laboratories, manufacturing plants, electronics engineering, and food packaging.

Here are some of the most common uses for pure nitrogen in a variety of industries:

Food and drinks

displace oxygen in food packaging to extend shelf life

Pharmaceutical and medical

prevent oxidation of pharmaceuticals

Electronics

Manufacture semiconductors and other components while preventing oxidation

Chemical and petrochemicals

create inert atmospheres in pipelines and storage tanks

Metal production and fabrication

prevent oxidation while laser cutting

Oil and gas

maintain reservoir pressure, improve oil extraction and purge pipelines

Automotive

maintain pressure in tyres and extrude rubber and plastic products

Benefits of On-Site Nitrogen Generation

Instead of relying on suppliers for your nitrogen needs, invest in an on-site nitrogen generator so that you can enjoy the following benefits:

Cost Savings

On-site nitrogen production is more affordable in the long run as it eliminates costs associated with deliveries, cylinder rentals, and transportation. Also, you will not need to pay a markup for your nitrogen.

Continuous Supply

You will have a continuous supply of nitrogen, so you will not have to worry about late deliveries or production delays. You will also minimise the risk of running out of nitrogen during critical operations.

Quality Control

An Atlas Copco membrane generator can produce nitrogen at your specified purity level (up to 99%), allowing you to customise your system according to your unique requirements.

Flexibility and Scalability

Generating nitrogen on-site means you can scale production based on changing demands. Moreover, if you invest in a modular system, you can expand your generator easily to cope with a sudden increase in demand.

Environmental Benefits

On-site nitrogen production reduces your environmental impact by minimising transportation and logistics. Plus, modern generators are highly energy efficient.

Regulatory Compliance

If you have a nitrogen generator, you may find it easier to comply with regulations surrounding gas purity and availability standards.

Types of Nitrogen Generators Offered by Atlas Copco

Atlas Copco produces a wide array of nitrogen generators for businesses across all industries, from automotive to petrochemical. Better still, our Atlas Copco-certified engineers can configure your system to suit your unique specifications.

One of Atlas Copco’s most popular nitrogen generation solutions is the NM series of portable generators, which have been designed with reliability and efficiency in mind.

The NM series stands out for its ease of deployment and operation. It can produce nitrogen with up to 99% purity using advanced membrane technology. It features a straightforward start-up mechanism and an integrated feed air manifold that makes it easy to connect to your air compressor. The NM series is also robust and easy to maintain, guaranteeing uninterrupted operation even in challenging environments.

How to Choose the Right System

Atlas Copco’s range of membrane nitrogen generators, including the NM series, are ideal for most industrial workplaces in the UK. These generators achieve purity levels of up to 99%, and you can reduce the purity if you want to save on energy.

However, if you need even higher purity levels of up to 99.999%. In that case, you might want to look into pressure swing adsorption generators – though do keep in mind that these systems tend to cost more to purchase, maintain, and operate than membrane alternatives.

The easiest way to find out which nitrogen generator is right for you is to give us a call. We can draw on decades of experience to recommend the most suitable system for your needs.

Discover Our Range of Premium Atlas Copco Nitrogen Generators

J Ll Leach supplies and installs the most advanced air compressors and nitrogen generators on the market. That is why we are proud to be the premier distributor for Atlas Copco – the industry’s leading manufacturer. 

Whether you need a new system, upgrades, repairs or general maintenance, you can count on us. Call J Ll Leach today to discover how our Atlas Copco nitrogen generators range could help take your business to the next level.